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Compact Range

Multi-Purpose RCS/Antenna Test Facility at Nurad Technologies, Inc.
j. Aubin,A. Humen, C. Hodnefield, C. Kelly, J. Platt, R. Engle, November 2004

Antennas that are used aboard next generation airborne, maritime and ground vehicles are increasingly required to satisfy both conventional radiation pattern and gain requirements as well as new radar cross section (RCS) requirements. In response to these requirements, Nurad and ORBIT/FR recently completed design, installation, and verification of a high performance, multi-purpose antenna and RCS measurement facility at the Nurad site in Baltimore, Maryland. This compact range facility features a 60x36x26 foot shielded anechoic chamber and a precision machined, serrated edge, offset-fed reflector system that produces a 5.3’H x 8’W x 8’L quiet zone over the 2-50 GHz frequency range. The facility includes a unique feed room structure that positions the primary radar components close to the feed mount for RCS measurements, and allows for easy change of compact range feed antennas. A removable pylon assembly is used for test body support during RCS testing, and a unique add on section to the pylon rotator allows for inclusion of a roll axis that enables measurement of small and medium size antenna assemblies without removing the pylon. Measurements performed on low RCS standard targets and antennas made in the chamber demonstrate that the chamber provides a high performance measurement environment while providing ease of use and rapid configuration and target changeover.

Identification and Modeling of Error Sources in the Antenna Measurement Range Quiet Zone
A. Jernberg, November 2004

The incident .eld in the quiet zone on a compact range has been probed in a two dimensional grid. From the probe data, error sources have been identi.ed and a model have been created for the quiet zone. The model can be used for antenna measurement simulations. This could be used to calculate the expected interference levels in a real measurement. The measurement range analyzed here has a single, diagonally fed, serrated re.ector. The room measures 11×11×21 m3 and the quiet zone is a cylinder with 3 m diameter and length. The analysis have been done with two dimensional FFT and MUSIC for identi.cation of the directions to the error sources. Then the complex amplitudes for the major directions have been solved. The identi.ed error sources models the quiet zone rip­ple, in addition to that, the model includes a taper which models the feed.

Influence of Range Geometry and Feed Characteristics on Compact Range System Level Performance
M. Boumans, November 2004

The Geometrical Optics characteristics of single parabolic reflector compact range systems are presented in rules of thumb for amplitude taper, phase taper and cross polarization. This is illustrated on four different range configurations (two different focal lengths and two different offset angles). Also the influence of the feed system in regard to far field diagram and alignment is discussed for typical low and medium gain corrugated feeds. No diffraction effects are discussed in this paper. With the use of the rules of thumb, a fast and yet precise qualitative and quantitative analysis, optimization and trade off can be made for a compact range optimized for the available space as well as the application.

Sub-mm Antenna Tests in a Hologram Based CATR
J. Hkli,A. Lonnqvist, A. Rnen, J. Ala-Laurinaho, J. Lemanszyk, J. Mallat, J. Sily, J. Tuovinen, T. Koskinen, V. Vilikari, November 2004

Computer generated holograms can be used as collimating elements in compact antenna test ranges (CATRs). Recently, a 1.5 m parabolic antenna, the ADMIRALS representative test object (RTO), was tested at 322 GHz using a hologram based CATR that was built specifically for these tests. In this paper, the construction of the compact range is discussed. A 3­meter hologram was used to realize a 1.8 meter diameter quiet-zone. The measured quiet-zone field amplitude and phase and the measured H-plane radiation pattern cut of the RTO are presented. The measured -3 dB beam width of the antenna was 0.050º in the H-plane.

RCS Time Domain Near Field measurement and 2D ISAR
G. Cheng,F.C. Chang, S. Huynh, Y. Zhu, November 2004

This paper presents a Radar Crossed Section (RCS) time-domain near-field measurement and its Inverse Synthetic Aperture Radar (ISAR) imaging. The target includes a pyramidal horn and a metallic aircraft scale model. A pulse generator excites the transmit antenna and a digital sampling unit collects the data at the receiving side. A time gating window is subsequently applied to reject the multiple reflections. An efficient 3-D algorithm for ISAR based on time-domain near-field data is presented. The test results for six cases demonstrate excellent ISAR images. In particular the geometry of 3-D reconstructed target can be displayed in perspective manner. The advantage of using time-domain near-field measurements is three-fold. First, it reduces measurement time in the order of one-tenth compared to frequency-domain measurements. Second, it mitigates the multiple reflection effects via time gating. Third, near-field measurements require relatively little real estate which reduces the cost tremendously since a compact range is not needed.

RCS measurement Errors Associated with Calibration Spheres on Foam Columns
A. Langford,G. Szatkowski, R. Vaughan, November 2004

There is a trend within the RCS community to use squatty cylinders in place of spheres for calibration. A higher degree of accuracy can be achieved; however, cylinder calibrations require much more precision in the alignment procedures. This effort is doubled when the dual calibration target is also a cylinder. The dual calibration test article could be a sphere thus reducing calibration efforts as long as good correlation exists between theory and measurement sphere data. A series of measurements were collected at the NASA Langley Research Center Compact Range Pilot Facility to study measurement errors of spheres atop foam columns to determine their feasibility for dual calibration use.

Portable Mini-Compact Range Based Antenna Measurement System
j. Aubin,S. Kim, November 2004

Millimeter wave antennas are typically small in physical cross-section, and thus require only a small quiet or test zone illumination area when undergoing standard antenna tests. Lockheed Martin Missiles and Fire Control had a requirement for a test zone diameter of less than 1 foot in order to test millimeter wave antennas required as part of research and development programs. ORBIT/FR developed a unique portable test facility that is inclusive of a “mini­compact range” reflector system featuring a rolled edge design with a nominal 12 inch diameter quiet zone. The compact range is integrally mounted into a portable anechoic chamber assembly that measures 60”H x 52”W x 84”L. The chamber features a “hatch” type opening that allows easy access inside the chamber interior, and the entire assembly is easily relocated using a built-in set of casters. An AL-060-1P miniature positioner allows for feed polarization adjustment, and an AL-160-1 provides azimuth rotation for the antenna under test. Corrugated feeds allow precise control of the reflector illumination within the small chamber assembly, allowing excellent quiet zone performance to be realized. Although the primary frequency band of operation is Ka band, the reflector exhibits excellent performance at Ku band, and is capable of operating down to X band as well. The integrated facility is utilized with the Agilent Performance Network Analyzer (PNA) and the 959Spectrum Antenna Measurement Workstation to provide a complete small antenna, high frequency measurement solution. A detailed description of the system, as well as performance results, are presented in this paper.

RCS Measurements with a High Resolution Hardgating System
J. Hartmann,D. Fasold, November 2004

In general, the RF test setups of antenna test facilities are designed and optimized for antenna pattern and gain measurements. However, the operation of test facilities, especially the here considered 'Double Reflector Compact Ranges', can be extended, so that they can also be used for RCS testing. A simple and very practical expansion of the RF antenna test setup - while maintaining the real-time capability - can be achieved with the aid of a hardware gating system. With this type of setup, RCS measurements have successfully been performed in the Compensated Compact Ranges of EADS Astrium. The applied gating system was the high resolution Hard- gating System HG2000 of EADS Astrium, developed together with the Munich Univ. of App. Sciences. Within this paper, the applied facility and the gating system will be described firstly. Subsequently, the modified test setup and the test results obtained by calibration measurements will be shown. They will give an indication of the achievable resolution for the extended test system w.r.t. object size detection and resulting amplitude dynamic range.

Compact Range Rolled Edge Reflector Design, Fabrication, Installation and Mechanical Qualification
J. Proctor,A. Fenn, D. Smith, G. Somers, M. Shields, P. Martin, November 2004

This paper describes the methodologies and processes used for the development, installation, alignment and qualification of a Compact Range Rolled Edge Reflector purchased by the MIT Lincoln Laboratory and installed at their test facility located at Hanscom Air Force Base. The Ohio State University, under contract to MIT Lincoln Laboratory, performed the electromagnetic design and analysis to determine the desired surface shape and required mechanical accuracy of various zones of that surface. The requirement for operation over a very broad frequency range (400 MHz to 100 GHz) resulted in a surface specification that was both physically large (24 ft × 24 ft) and included extremely tight tolerance requirements in the center section. The mechanical design process will be described, including the generation of a solid “Master Surface” created from the “cloud” of data points supplied by The Ohio State University, verification of the “Master Surface” with The Ohio State University, segmentation of the reflector body into multiple panels, design, fabrication and factory qualification of the structural stands, panel adjustment mechanisms, and panels. Results of thermal cycling of the reflector panels during the fabrication process will be presented. The processes used for installation of the reflector and the alignment of each panel to the “Master Surface” will be presented and discussed. Final verification of the surface accuracy using a tracking laser interferometer will be described. Color contour plots of the reflector surface will be provided, illustrating the final surface shape and verifying compliance to the surface accuracy requirement

Evaluation of an Ultra wide Bandwidth Phased Array Antenna for Indoor V/UHF RCS Measurements
P. Berisset,S. Morvan, November 2004

CAMELIA is one of the three anechoïc chambers of the French Atomic Energy Center (CEA). It is equipped with a compact range reflector and a pulsed radar allowing antenna and RCS measurements from 800 MHz to 18 GHz. Below 800 MHz, measurements are made with different kind of antennas (log- periodic, horns, arrays…). Nevertheless, measurements at such low frequencies suffer from serious artifacts due to coupling effects. This paper describes a particular array we designed, realized and characterized to cover the 100 MHz – 2000 MHz bandwidth. Although the antenna diagram shape was the most constraining factor, the ability to cover the whole bandwidth with as few handling as possible was the major issue.

High Accuracy Heavy Load Positioning System for Compact Range
M. Pinkasy,Roni. Braun, Y. Bitton, November 2004

Large satellites antennas are best measured in specially designed compact range systems designed for aerospace applications, located in a clean room environment. This testing requires very large, high accuracy positioners to accommodate full size satellites. Typical requirements include positioning accuracy of 0.003 degrees for a payload of 5 tons. ORBIT/FR has recently delivered to Astrium a unique payload positioner system specifically built for such high accuracy applications. This positioner provides the ability to accurately locate satellite payloads in the Astrium compact range system chamber to within the tolerances necessary to perform all radiated payload tests for specification compliance. In order to realize the required accuracy performance, an extremely stable positioner construction is required, such that near-perfect orthogonality between the rotary axes is maintained, and minimum structural bending is exhibited. This level of construction quality is realized by a unique elevation axis bearing configuration, in conjunction with an adjustable counter-weight system. In addition, very high accuracy absolute optical encoders are used; these exhibit higher accuracies than the traditional Inductosyn type of encoder. All axes are equipped with brakes on the primary axis to eliminate backlash. Alignment requirements further accentuate the need to be able to position to within a few thousandths of a degree. This in turn places difficult requirements on low speed operation and on the control system. This paper details the design and performance of such a positioning system as measured for two compact range installations utilized for satellite antenna testing applications.

NGST's New Phased Array Test Facility
J. Way (Antenna Products Center), November 2003

As satellite communication systems grow increasingly complex, so has the need for spacebased phased array antennas. After these antennas have been designed and assembled, they need to be tested. This paper describes the new antenna measurement facility that NGST (Northrop Grumman Space Technology) has installed to that end. This includes descriptions of near-field and compact ranges that are integral parts of the Phased Array Assembly, Integration and Test Area.

Update on the Air Force Research Laboratory Advance Compact Range Calibration Uncertainty Analysis
B. Welsh (Mission Research Corporation),B. Muller (Mission Research Corporation), B.M. Kent (Air Force Research Laboratory/SNS), D. Turner (Air Force Research Laboratory/SNS), W. Forster (Mission Research Corporation), November 2003

A calibration uncertainty analysis was conducted for the Air Force Research Laboratory’s (AFRL) Advanced Compact Range (ACR) in 2000. This analysis was a key component of the Radar Cross Section (RCS) ISO-25 (ANSI-Z-540) Range Certification Demonstration Project. In this analysis many of the uncertainty components were argued to be small or negligible. These arguments were accepted as being reasonable based on engineering experience. Since 2000 the ACR radar has been replaced with an Aeroflex Lintek Elan radar system. A new measurement uncertainty analysis was conducted for the ACR using the Elan radar and for a general (non-calibration) target. We present results comparing the previous results to the current analysis results.

Measurement Comparison Serrated Edge Versus Rolled Edge Compact Range
M. Boumans (ORBIT/FR-Europe GmbH),B. Kalender (ORBIT/FR-Europe GmbH), November 2003

A continuous discussion exists in comparing the theoretical and measured performance differences of serrated versus rolled edge treatment for compact ranges. Since rolled edge reflectors are significantly more expensive, the price / performance trade off needs to be well justified. Such an evaluation is very application dependent. A large amount of measurement data has been published for serrated edges, and comparisons between serrated edge theoretical data and measurement data shows good agreement. However, only a very small amount of measuerement data has been published for rolled edge compact ranges. For evaluation purposes, ORBIT/FR built a rolled edge and a serrated edge compact range. Both were designed for 2 ft quiet zones and have equal focal length and offset angle. Measurement data was acquired for both configurations, and is presented here.

Compact Range Defocused Quiet Zone Characterization
V. Kangas (European Space Agency),J. Lemanczyk (European Space Agency), November 2003

Instead of moving the antenna under test (AUT), it is possible to change the direction of arrival of the plane wave. This is done moving the feed horn in the reflector focal area. Scanning the feed antenna allows measurement of the AUT without moving it. This is useful in cases, when moving the AUT is difficult or even impossible. In the Compact Payload Test Range (CPTR) at ESA-ESTEC, the linearity of the scanning has been measured before [1] and scanning has been proven to be nearly linear (1%). What was not known, is that how do the quiet zone properties (amplitude and phase ripple) change during the scanning. It will be shown the basic properties of the quiet zone remained almost the same, but some other properties of the range were found.

Accurate Determination of a Compact Antenna Test Range Reference Axis and Plane Wave Quality
H. Garcia (Alcatel Space),B. Buralli (Alcatel Space), C. Bouvin (Alcatel Space), H. Jaillet (Alcatel Space), H. Kress (EADS Astrium GmbH), J. Habersack (EADS Astrium GmbH), J. Hartmann (EADS Astrium GmbH), J. Steiner (Alcatel Space), O. Silvestre (Alcatel Space), November 2003

Highly accurate antenna and payload measurements in antenna test facilities require highly accurate alignment and boresight determination. The Angle of Arrival (AoA) of the plane wave field in the quiet zone of the CCR Compensated Compact Range CCR 75/60 of EADS Astrium GmbH, installed at Alcatel Space in Cannes . France, has been measured using three different methods (optical geometrical determination using theodolites, Radar Cross Section (RCS) maximization, planar scanner phase plane alignment). The proposed paper describes the three methods and the performed measurement campaign and provides the correlation between the resulting angles via a comparison of the results. The achieved absolute worst case values of lower than 0.005° demonstrates the high level of accuracy reached during the campaigns.

Compact Range Performance Effects in Interferometer Testing and Related Statistical Analysis of Field Probe Measurements
J.F. Aubin (ORBIT/FR, Inc.),M.A. Bates (ORBIT/FR, Inc.), November 2003

This paper describes and discusses relevant performance issues concerning the quiet zone illumination of a baseline interferometer antenna using a compact range system. Typical baseline interferometer antennas are utilized for precision direction finding applications, and are designed on the principle of detecting the incoming phase wave front as a means to determine the direction of arrival of the detected signal. Quiet zone illumination of the antenna using a compact range deviates from the ideal illumination by introducing some levels of amplitude and phase taper and ripple. Unwanted relative differences in the illumination of the individual elements of the interferometer antenna will introduce errors in the subsequent analysis of the direction finding accuracy and precision of the array. Sources of these errors are examined in this paper, and relevant compact range performance trade-offs are discussed to optimize the range. Considerations are given to both utility of the range, as many interferometer antennas are broadband EW type arrays, and thus require single feed, single test broadband measurements, as well as to the accuracy in characterizing the performance of the interferometer over its full operating bandwidth. In addition, this paper discusses the analysis of high precision compact range field probe data, and the subsequent application of relevant statistical parameters to characterize the data. The analysis techniques utilized highlight the important performance features required of the compact range to effectively test baseline interferometers. The implementation of an automated utility is described that applies the relevant corrections, and applies the statistical algorithms, to the data to effectively reduce the data and summarize it in a fashion that provides immediate utility to the field probe test operator.

Compact Antenna Test Facility for Link Antennas
Z. Frank (MTI Wireless Edge Ltd.),G. Pinchuk (ORBIT/FR Eng.), M. Boumans (ORBIT/FR-Europe GmbH), M. Pinkasy (ORBIT/FR Eng.), November 2003

MTI Technology and Engineering Ltd. in Israel has installed an antenna test facility for the development and production testing of communication link antennas. Link antennas are typically high gain, medium size (< 2 ft) and medium to high frequency (10 to 50 GHz), with strict requirements on sidelobes, back-radiation and cross-polarization. Production testing is typically done on the main cuts. The facility is also used for PTMP and WLL antennas down to 2 GHz. This is an ideal requirement for a small size compact range. The ORBIT/FR single reflector compact range with a cylindrical quiet zone of a size 4 x 4 ft (diameter x length) was selected. The performance is compliant to international regulations (e.g. FCC, ETSI, DTI-MPT), and has a cross polarization as low as –40 dB for 0.4-m antennas. The total chamber size is 31 x 18 x 15 ft (L x W x H). The positioner system is roll over model tower over azimuth over lower slide. The instrumentation is Agilent 8530 based. The system was installed and qualified in late 2002. Qualification was performed from 2 to 50 GHz for quiet zone field probing and antenna sidelobe level accuracy testing. A system description, as well as an excerpt of the qualification data are presented in the paper.

Test Philosophy and Test Results of the Intelsat-IX C-Band Antennas
J. Migl (EADS Astrium GmbH),H. Grim (EADS Astrium GmbH), J. Habersack (EADS Astrium GmbH), S. Paus (EADS Astrium GmbH), November 2003

The Intelsat-IX spacecraft carries a C- and Ku-Band payload. It provides coverages from five different orbital locations over Atlantic (AOR) and Indian (IOR) ocean regions. The feed arrays for the C-band multifeed offset parabolic reflector antennas were designed, manufactured and tested by EADS Astrium GmbH in Munich, Germany. Design drivers for the antenna subsystem were the high power requirement for the transmit antenna and stringent isolation specification for both transmit and receive antennas. The final designs feature as many as 145 feed horns and up to ten switches. Due to the complexity of the beam forming network and the large number of SCRIMP (Short Circular Ring loaded Horn with Minimized Cross-Polarization) horns at every feed array a special test philosophy was introduced in order to detect any malfunction of the array at an early stage of the antenna assembly and integration. This paper will present details of the applied test sequence starting at the initial beam forming network measurements and the intermediate near-field feed testing under extreme environmental conditions up to the final antenna testing in a compact range at unit and at spacecraft level. The used inhouse data evaluation software platform allows the evaluation of any measurement at any stage of the testing sequence independent of the actual applied losses and /or design error allocations.

A New Gated-CW Radar Implementation
J.F. Aubin (ORBIT/FR, Inc.),J. Caserta (ORBIT/FR, Inc.), M.A. Bates (ORBIT/FR, Inc.), November 2003

This paper describes the new ORBIT/FR StingRay Gated-CW radar implementation that provides both performance and speed improvements over those previously utilized and fielded in RCS measurement systems. The radar is implemented using one or multiple pulse modulators used to provide gating of the transmit and receive signals, in conjunction with the new class of Performance Network Analyzer recently introduced by Agilent Technologies. The radar features an order of magnitude improvement in speed over that previously offered using implementations with the Agilent 8510 or 8530 network analyzer/receiver. In addition, base sensitivity improvements are realized, and the radar is more flexible with user selection among many IF bandwidth settings now available. The physical profile of the radar is also improved, meaning that additional performance gains may be realized by creating a more efficient packaging scheme where the radar may be located closer to the radar antennas, either in a direct illumination configuration or in a compact range implementation. These factors, when considered in aggregate, result in the new ORBIT/FR StingRay Gated-CW radar offering that provides a higher performance-to-cost value trade-off than was previously available to the RCS measurement community.







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