Esteban Menargues, Maria Garcia-Vigueras, Emile de Rijk, Juan R. Mosig, November 2016
The use of additive manufacturing (AM) techniques to manufacture microwave and mm-wave passive components has recently been demonstrated through various examples [1]. The term AM comprises all techniques based on the successive building of thin layers of material one on top of each other to create a device. When properly implemented, AM offers the possibility to manufacture light-weight and highly complex devices without generating significant costs increase. Among all AM techniques, Stereo-Lithography (SLA) is the most interesting one for the production of mm-wave components. In SLA, the materials are non-metallic epoxy-based polymers, that require a metallic coating to allow them to become RF functional. In contrast to other AM techniques, SLA manufacturing tolerances and surface roughness permit the design of devices up to 300 GHz. SWISSto12 has recently reported the successful performance of metal plated SLA devices, based on a proprietary chemical plating technology enables the processing of monolithic devices. In this contribution, we aim at exploiting the previously described SWISSto12’s AM-SLA technique [1] to obtain a monolithic directional dual-polarized high-directive Leaky-Wave Antenna (LWA) operating at mm-wave frequencies. The LWA consists of a square cross section waveguide perforated with crossed slots in its top aperture [2]. Moreover, the antenna already includes a side-arm orthomode transducer (OMT) and a smooth waveguide twist, specifically co-designed with the LWA. The squared waveguide supports the propagation of the two first orthogonal modes, which are radiated through the cross-shaped slots. Thus, the vertically (horizontally) polarized mode inside the waveguide produces theta-polarized (phi-polarized) radiation. The pointing angle is approximately 50°, the same for both beams. The simulated cross-polarization values are very low according to the simulations. Moreover, the directivity of each orthogonal beam is controlled by the dimensions of the cross-shaped slot. Weather observation radars are considered as a privileged potential application of this kind of systems. Two different prototypes of this LWA+OMT subsystem (one operating at 30 GHz and the other one at 60 GHz, both achieving gains above 15 dB) are currently being manufactured by SWISSto12. The prototypes and their performance will be included in the final paper. [1] de Rijk, E.; Silva, J.S.; Capdevila, S.; Favre, M.; Billod, M.; Macor, A.; von Bieren, A.; "Additive Manufactured RF components based of Stereo-Lithography", in Antenna and RF Systems for Space Science 36th ESA Antenna Workshop, 6-9 Oct 2015 [2] M. Garcia-Vigueras, M. Esquius-Morote and J.R.Mosig, "Dual-polarized one-dimensional leaky wave antenna," 9th European Conference on Antennas and Propagation (EuCAP), Lisbon, Portugal, 13-17 April 2015, pp.1-2.